Falcon Energy Materials Pilot Plant and CSPG Production FAQ

What is the main purpose of Falcon Energy Materials’ pilot plant?

The pilot plant is designed to produce large-scale, high-purity coated spherical purified graphite (CSPG) for the global battery industry, specifically to establish production capabilities outside of China.

When is the pilot plant expected to be completed and commissioned?

The pilot plant remains on track for completion and commissioning in Q4 2025.

Where is the pilot plant located and why was this location chosen?

The pilot plant is located at Jorf Lasfar, near Casablanca, Morocco, within the industrial complex of strategic partner Fluoralpha S.A. This location offers direct access to world-class port infrastructure, competitive operating costs, and proximity to European and North American markets.

What progress has been made on the pilot plant construction?

Civil construction works are progressing, fabrication of structural steel is completed with delivery scheduled for late October, and all major processing equipment has been installed at Hensen Graphite & Carbon Corporation in China with shipment to Morocco expected in November 2025.

What are the key milestones achieved with potential customers?

First CSPG samples have been produced for three potential customers who have commenced their qualification process, initiating large-scale qualification programs.

How does this pilot plant support Falcon’s long-term strategy?

The pilot plant represents a key step toward securing long-term offtake agreements for Falcon’s proposed 25,000 tonnes per annum commercial scale anode facility, positioning the company as a leader in the global battery supply chain outside China.

Who are the key partners involved in the pilot plant development?

Key partners include Open Steel Structure Maroc S.A.R.L (handling civil construction), Hensen Graphite & Carbon Corporation (equipment installation and testing), and strategic partner Fluoralpha S.A. (providing the industrial complex location).

What is CSPG and why is it important for the battery industry?

CSPG stands for coated spherical purified graphite, which is a critical material used in battery anodes for the global battery industry, with Falcon positioning itself as a major supplier outside of China.

What is the ultimate goal beyond the pilot plant?

The ultimate goal is to establish a 25,000 tonnes per annum commercial scale anode facility (Anode Plant) to become a key player in the global battery supply chain.